REGREEN SYSTEMS: TRANSFORMING PLASTIC WASTE INTO GREEN DIESEL & CHEMICALS

Sustainable Development Goals

Current Project Status:
Development Started 2022 | Feasibility Study | Pre-FEED
Organizations Involved:
Klean Industries, RGH Systems, REI Global, Greenergie Corporation,    
Services:
Design & Engineering, Component Supply, Feasibility Study, Due Diligence, Supply Chain Management, Operator Training

Plastic waste pollution remains a significant environmental challenge, particularly in island nations such as the Philippines. To address this growing issue, Klean Industries, in collaboration with RGH Systems in the Philippines, is implementing an advanced plastic pyrolysis recycling project to convert non-recyclable plastics into high-value fuels and recovered materials. By leveraging Klean’s industry-leading pyrolysis technology, this initiative aligns with global sustainability goals, reduces landfill dependency, and supports the transition to a circular economy.

The Challenge:

The Philippines is one of the world’s most significant contributors to marine plastic pollution, generating an estimated 2.7 million tons of plastic waste annually. Approximately 90% of waste in emerging economies, such as the Philippines, is disposed of in unregulated dumpsites, openly dumped, or burned, thereby exacerbating air pollution and groundwater contamination. The country faces a critical lack of solid waste disposal infrastructure, with only 25% of local government units (LGUs) accessing sanitary landfills.

The World Economic Forum (WEF) report, titled “The New Plastics Economy: Rethinking the Future of Plastics,” states that every year, at least 8 million tonnes of plastics leak into the ocean, equivalent to dumping the contents of one garbage truck into the ocean every minute. If no action is taken, this is expected to increase to two per minute by 2030 and four per minute by 2050. The Oceans will have more plastics than fish by 2050 if the ongoing practice of dumping plastics continues, according to the WEF report.

In 2021, the Asia Development Bank (ADB) of the Philippines calculated that the Pasig River, located in Metro Manila, a megacity situated along Manila Bay, is the top contributor of marine plastic waste. It contributes to 6.43% of plastic waste in the oceans. Also, the Philippines is a tropical country with high yearly precipitation. Surface runoff, stormwater, and sewage caused by precipitation carry plastic debris from land to rivers, which in turn transport the plastics to the seas and oceans. Seven of the world's top ten most polluted rivers by plastic are located in the Philippines. A total of 4,820 rivers in the Philippines emit around 356,371 million metric tons of plastic waste into the ocean annually.

Moreover, landfill space is running out, and illegal waste dumping poses a threat to public health and the environment. The current waste management system is insufficient to handle municipal and hazardous waste, particularly medical, industrial, and electronic residuals.

In 2023, the Philippines projected daily waste generation to reach 60,640 tons, an increase from previous years. The projected waste generation in the Philippines is expected to continue rising, with estimates suggesting that the country will generate 23.61 million tons of solid waste in 2025.

The country also struggles with energy security, as it heavily relies on imported fossil fuels to meet its growing demand. A sustainable and scalable waste-to-energy (WtE) solution was urgently needed to mitigate plastic pollution, reduce landfill dependency, and enhance energy security while ensuring economic feasibility.

The Solution:

ReGreen Holdings has partnered with Klean Industries to develop a state-of-the-art waste-to-energy facility in the Philippines, addressing pressing environmental issues. This initiative will introduce an advanced, scalable, and economically viable modular pyrolysis-based system to convert non-recyclable plastic waste into valuable energy resources.

Pyrolysis technology works by thermally decomposing plastics in an oxygen-deficient environment, producing synthetic gas, liquid fuel, and char. These products can be repurposed for industrial applications or energy generation.

This project aims to revolutionize waste management in the Philippines and showcase the economic potential of waste-to-energy (WtE) facilities. This collaboration leverages Klean Industries' expertise in transforming waste into valuable resources, aiming to transform the country's approach to managing plastic waste and generating energy.

Key aspects of the project include:

• Advanced Pyrolysis Technology: The facility will utilize Klean Industries' proprietary pyrolysis technology to decompose non-recyclable plastics thermally in an oxygen-deficient environment. This process yields synthetic gas, liquid fuels, and char, all of which can be repurposed for industrial applications or energy generation.
• Scalable Modular Pyrolysis Facilities: The system is designed to process non-recycled plastics, including PP, PE, LDPE, HDPE, and PS, with an initial plant capacity of 30 metric tons per day, equivalent to approximately 10,000 metric tons per year. Pending the final design, the facility may also include a combined heat and power unit to produce 2.4 MW, ensuring scalability in urban and industrial waste processing.
• Energy Generation & Financial Viability: The addition of green electrical generation ensures a substantial revenue stream, with estimated power purchase agreements currently under investigation. 
• Environmental & Regulatory Compliance: The project aligns with the Philippines' Renewable Energy Act of 2008 and the Clean Air Act of 1999, ensuring low emissions and adherence to environmental standards. Unlike incineration, which is banned under Philippine law, pyrolysis operates in an oxygen-deficient environment, making it a legally viable and environmentally sound solution.
• Job Creation & Economic Development: The facility generates employment opportunities in construction, operations, and waste collection, helping to formalize the waste management sector and provide stable income for workers. This project is estimated to create 50 direct jobs and numerous indirect employment opportunities.

The Outcome:

The implementation of the ReGreen Holdings-Klean Industries pyrolysis-based WtE facility has yielded multiple benefits for the Philippines:

• Plastic Waste Reduction & Landfill Diversion: Diverting 10,000 tonnes of plastic waste from landfills annually, which significantly reduces environmental pollution and illegal dumping.
• Renewable Energy Contribution: By converting plastic and industrial waste into electricity, the facility provides a stable and scalable alternative energy source, thereby reducing reliance on imported fossil fuels and supporting national energy security.
• Economic Growth & Profitability: The business model ensures a high return on investment (ROI) over the facility’s lifespan. 
• Greenhouse Gas Emission Reduction: By preventing plastic incineration and landfill methane emissions, the facility significantly reduces its carbon footprint, thereby qualifying for carbon credit incentives. The facility’s operations avoid thousands of tons of CO₂-equivalent emissions annually.
• Improved Public Health & Disaster Resilience: The Philippines is prone to typhoons and flooding, exacerbated by clogged waterways. The facility helps mitigate environmental hazards by preventing plastics and other waste from entering the ecosystem.

A Model for Sustainable Development

The collaboration between ReGreen Holdings and Klean Industries serves as a model for integrating waste management and energy production. This project simultaneously addresses plastic pollution and energy shortages, demonstrating how innovative technologies can promote sustainable development in emerging economies.

The success of this project for ReGreen Holdings in the Philippines stands as a benchmark for future waste-to-energy (WtE) developments throughout Southeast Asia. By proving that WtE can be both financially viable and environmentally responsible, this project is paving the way for the broader adoption of modular pyrolysis plants. With strategic expansion and ongoing collaboration with Local Government Units (LGUs) and private-sector partners, this model has the potential to revolutionize waste management and energy production across the region.

For more details on the partnership and project developments, refer to the official press release >> GO.

Build Sustainable Plastic Recycling Solutions with Klean Industries

Turn Plastic Waste into Valuable Resources with Klean Industries’ Pyrolysis Technology!

Plastic pollution is one of the biggest environmental challenges of our time. With Klean Industries' plastic pyrolysis recycling solutions, businesses and governments can convert non-recyclable plastics into high-value fuels and materials that support a circular economy.

Why Partner with Klean Industries for Plastic Pyrolysis?

✅ Advanced Pyrolysis Technology: Transforming plastic waste into fuels and chemicals for sustainable energy solutions.
✅ Proven Sustainability Impact: Reducing landfill waste and supporting zero-waste policies.
✅ Regulatory & ESG Compliance: Supporting businesses in achieving their environmental sustainability objectives.
✅ Trusted by Global Industry Leaders: Partnering with governments and corporations to implement circular economy solutions.

Want to Implement a Plastic Pyrolysis Project?

Contact Klean Industries today to explore how our pyrolysis solutions can help solve plastic waste challenges while generating valuable fuels and raw materials >> GO