Sustainable Development Goals
Project Status:
Completed | Operating Since 2017
Organizations Involved:
Niersberger Group, Bioenergie Schuby, Klean Industries, Nikola, Mercedes-Benz, Richter Group
Services:
Design & Engineering, Due Diligence, Consulting, Component Supply
Introduction
In a landmark initiative to reactivate a legacy biogas asset, Bioenergie Schuby GmbH, with project execution led by Niersberger Wohn und Anlagenbau GmbH & Co. KG, successfully recommissioned a biomethane production facility in northern Germany. The project converts agricultural waste into pipeline-quality renewable gas, showcasing a broader shift toward an integrated, low-carbon energy infrastructure.
More than just a standalone achievement, this facility also represents a strategic collaboration between Klean Industries Inc. and Niersberger Group. Rainer Dippold, founder of Niersberger, is a shareholder and member of Klean Industries’ Board of Directors. Their alliance is accelerating the deployment of advanced bioenergy and hydrogen solutions across Europe and North America.
The Challenge
The project team faced the formidable task of reconstructing and restarting a mono-fermentation facility that had fallen into disrepair following the insolvency of a previous operator. This required:
The vision extended far beyond reactivation: The goal was to create a climate-neutral, circular energy system capable of expansion into future decarbonization pathways.
The Solution
Phase 1: Strategic Project Development
Launched in 2015, the development process utilized sugar beets, a high-yield feedstock that yields between 85 and 95 Nm³ of methane per ton. By partnering with Nordzucker AG and farmers within a 15–35 km radius, the project secured a sustainable supply of up to 100,000 tons per year while supporting crop rotation and regional agriculture.
Phase 2: Engineering, Procurement & Construction
Beginning in mid-2016, Niersberger led the full EPC scope, delivering:
The facility now injects 90 million kWh of renewable methane annually, equivalent to supplying the energy needs of approximately 41,000 people, and reduces truck trips by 4,000 annually, resulting in a reduction of 392,000 kg of CO₂.
Technology at a Glance
Why Sugar Beets?
Sugar beets offer one of the highest methane yields among common agricultural substrates. They support crop rotation, avoid the monoculture issues associated with corn, and align with EU agricultural and climate policy goals.
The Strategic Relationship: Klean Industries & Niersberger
This project forms part of a broader energy infrastructure strategy championed by Klean Industries and Niersberger.
Together, the companies are scaling biogas and renewable fuel infrastructure, including:
These developments align with Klean's high-impact collaborations, such as its partnership with Nikola Corporation, delivering hydrogen mobility solutions and renewable fuel infrastructure across North America.
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A Platform for Hydrogen Mobility
The renewable methane produced at facilities like Schuby can be a precursor to decentralized hydrogen production through methane pyrolysis. This positions these projects as critical nodes in future hydrogen fuel networks, particularly for long-haul transport and heavy-duty vehicle applications.
In collaboration with Nikola Corporation and other mobility partners, Klean and Niersberger are laying the groundwork for clean hydrogen corridors that are supported by local energy resources and principles of the circular economy.
The Outcome
The Bioenergie Schuby project successfully reactivated a dormant asset into a state-of-the-art renewable energy hub. Key outcomes include:
"We see projects like Schuby not only as clean energy solutions but also as launchpads for integrated hydrogen ecosystems that advance both local energy independence and global decarbonization.” - Rainer Dippold, Klean Industries Board Member and Founder of Niersberger Group.
Looking Ahead
Building on the success of Bioenergie Schuby, Klean and Niersberger are actively exploring new biogas, hydrogen, and pyrolysis projects across Europe and North America. These initiatives will play a pivotal role in shaping the next generation of climate infrastructure by converting waste into clean energy, fueling zero-emission transportation, and creating value for both communities and investors.
Bioenergie Schuby is a blueprint for a circular bioeconomy converting farm and food waste into clean fuel, nutrient-rich digestate, and a more innovative, regenerative energy system.
Why Work with Klean Industries & Niersberger on Biogas & Biomethane?
✅ Proven anaerobic digestion + gas upgrading tech
✅ Grid-ready biomethane and bio-LNG output
✅ Fertilizer recovery and agricultural circularity
✅ Scalable systems tailored for EU regulations & subsidies
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